3800 Series II Intake Repair Guide

Introduction Confirmation Tools Required Other Items Needed Getting started Upper Intake Removal Lower Intake Removal	Upper Intake Repair Lower Intake Repair Preping Surfaces Lower Intake Install Upper Intake Install Finishing Up
Introduction
Confirmation
Tools Required Cooling System Pressue Tester Metric and English Sockets and Wrenches: 8mm 10mm 3/8ths (are the most common) Torx Bits: T-45 Torque wrenches accurate in the following ranges: 89 lb in 11 lb ft Caution: Various other tools may or will be required.	Other Items Needed McKanica Red High Temp RTV (Toughest RTV I've found.) Threadlocker GM Part# 12345739 or LocTite 242 Upper and Lower Intake Gaskets Upper Part# Lower Part# Stainless Steel Tubing and Bender 1/4 inch Dia. or 5/16 inch Dia. (Roughly 5 inches long)

Getting Started Air box Coolant Plug Wires Drive Belt Tensioner Generator Throttle body EGR shield
4	5
5a
6	7
8	9
10	11
12	13